Basic Info.
Type
Induction Heating Machine
Product Name
5000W Induction Heating Board
Conversion Efficiency
More Than 90%
Working Mode
Continuous Heating
Feature
Heating Power Saving
Specification
Power: 5000W
Product Description
5KW Hot selling Industrial Electromagnetic Induction Heater for crude oil pipelines Dimension | 305*270*180mm |
Working voltage | 220V |
Power range | 5000W |
Capacity of inductance | 120uH ± 20 |
Conversion efficiency | >90% |
Working frequency | 20-25 kHZ |
Working mode | continuous heating |
Distance from induction coil to heater | 16mm-22mm |
Instructions and notifications for 5 KW ultrathin electromagnetic heating control board1, Requirement of the shell:
The main control board should be installed inside the shell since the controller carries high pressure and large current electronics are used. Then it is connected to heating coils, power and thermostat controller by insulation wire. This can prevent electric shock even if electric parts are touched. Also, since the board will generate heat, the shell should be designed to be easy for ventilation and thermal dissipation.
A DC12 fan is also added to the device. Please secure the fans on two fixed column on the board and plug the fan into FAN12V two-pin socket next to the relay.
2, Coils and other component.
Since we only provide control boards, so you need to add other components such as heating coils. Choosing coils can vary depending on power. 10 square meter insulation high temperature resistance wire is fit for 5kw control board. Coils are generally circular with capacity of inductance(L) 80±10uH (Measured by Victor's BICTOR6243 inductometer when coil is wound on the cylinder) Note: circular coils usually wind 23 laps, which can vary depending on the diameter of the cylinder.
3, Winding of heating coil
Wind the coils according to user's specific requirements. Make sure the winding direction should be the same to with the parameter in one single ferric cylinder. Distance between each section of coils should be more than 60mm.
4, Requirement for the distance between heating coils and heated metal
The distance from the surface of the coils to the surface of the heated metal should be adjusted according to diameter of coils. The larger diameter of cylinder, the shorter distance is needed. On the contrary, the smaller diameter of cylinder, the further distance is needed. In the case of 5KW control board, 15-22mm is most suitable because the controller will deteriorate when it is too close, causing heat and even damaging IGBT while power could be gradually degraded when it is too far, causing adjustment failure due to over-voltage protection circuit.
5. The controller can work either by directly inputting power or being controlled by the thermostat controller.
a, Directly connecting to power
Connect the 220V power supply to the L and N wire of the control board through an insulated wire. Connect the post of lead lines of the coils to the terminal of the controller (Make sure if it is firmly contacted). This board has been set to work once there is power supply.
b, Using thermostat controller
Connect the 220V power to the L and N wire of the control board through an insulated wire. Connect the post of lead lines of the coils to the terminal of the controller (Make sure it is firmly contacted). Gently remove the black short-circuit line on the socket, then attach one end a connecting lead (two-wire cord with a 2-pin plug at each end) to the socket of the soft switch and the other end to the two contacts of therrmostat controller. Test the machine. Note: The thermostat is not allowed to contact with the mains or other high-voltage.
c. Combination of control boards
If you need one thermostat to simultaneously control the switches of several boards, first pick a main control board, and then use the connecting line (two-wire cord with a 2-pin plug at each end) to connect the "sub-panel control" of the main board to the "voltage control" of another board. Repeat the above steps if you want to add more boardsWHY CHOOSE USZhongshan Shuangping Electronic Technology Co., Ltd is a high-tech private enterprise which engages in the design, development, production and sales of electromagnetic energy-saving products and commercial induction devices. The company has dedicated itself to the strategy of "safety, innovation, consolidation, development" since its establishment in June, 2004. Continuous efforts and innovation has cultivated Shuangping into a solution expert in induction heating applications and commercial induction heaters, exporting products to Vietnam, Indonesia, Malaysia and other Southeast Asian countries as well as other regions including Taiwan and Hongkong. We also have customers from all over the country, especially in the Pearl River Delta and Yangzte River Delta. The world's first electromagnetic water heater program in which we have spent heavily has achieved great success and gains us the new profitable space in induction heating.FAQ1. May I take some samples to test before placing the order?
One to two samples of each model can be offered for your test before placing the order. But you should pay the sample fee and freight first.
2. How long can you offer the samples?
1-7 days after receiving the payment.
3. What`s your payment term for sample?
You can pay through RMB account or USD account. For USD account, you can pay by paypal or T/T payment.
4. What is the MOQ of your products?
It depend on models. Some MOQ of our products is 1000 pieces for one model one size, we have stock models, 100 pieces is acceptable.
5. We`d like to print our logo on the appliances. Can you make it?
We provide OEM service which including logo printing, gift box design and carton design if you can give me the license at sign.
6. How about the delivery time?
20-40 days after the receipt of deposit and confirmation on all designs based of normal condition.
Address:
401, 4f Building No. 2, Tianrun Shengxing Industrial Park, Fusha Town, Zhongshan, Guangdong, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
Zhongshan Shuangping Electronic Technology Co., Ltd. is a high-tech private enterprise, the company was founded in 11th June 2011, is a company engaged in product software, hardware circuit design and sales of high-tech enterprises. Company employees more than 20 people, college or above more than 10, with a rich experience in industrial, commercial electromagnetic induction heating design professional team. The company is a research field of electromagnetic induction heating technology of small and medium-sized enterprises will be the first application of this to the energy-saving injection molding machine, boiler, oil pipeline heating, from the professional solutions and provide specific production and installation of a series of services. In the application of electromagnetic induction heating appliances and major appliances in the field are also increasingly popular today, we start from the market demand, according to market research results, after all the R & D personnel of research and development efforts since the inception of the company has developed dozens of electromagnetic induction heating products. The most basic application is the induction cooker control panel has been exported to more than five years in India. Industrial induction heating part of our BH2088 and BH2098, BH2013-MB10 Aluminum Alloy shell series sales champion of all industrial electromagnetic induction heating market, high market share, has been a copycat and counterfeit. "The company′s patent product channel of the shunt device sealed water cooling type electromagnetic water heater" won the 2014 Zhongshan science and technology innovation fund for small and medium sized enterprises based on the type of project (project code: 14C26213602256 approval number: State Bureau {2014} No. 62). At the same time the company can design hardware circuit and corresponding software developed according to the specific requirements of customers, and is committed to the electromagnetic energy-saving product design, development, production and sales of commercial induction cooker, electronic control part of the design and provide integrated circuit for the well-known home appliance enterprises. Since the founding of the company, with the "safety, innovation, development strategy to consolidate and develop", through continuous efforts and innovation, has become a professional supplier of application of electromagnetic heating scheme more than and 800 small induction heating applications and commercial electromagnetic oven manufacturers, customers all over the country, especially in the Pearl River Delta and Zhejiang area, control board and electromagnetic heating induction heater and other products exported to Vietnam, Indonesia, Malaysia and other countries as well as Taiwan, Hongkong area.